Mettler Toledo Ind 246 Terminal Technical Manual
. IND560 Terminal Installation Manual. Restricted Rights. Copyright 2005 METTLER TOLEDO. This documentation contains proprietary information of METTLER TOLEDO. It may not be copied in whole or in part without the express written consent of METTLER TOLEDO. METTLER TOLEDO reserves the right to make refinements or changes to the product or manual without notice.
OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES. NOT ALL VERSIONS OF THE IND560 ARE DESIGNED FOR USE IN HAZARDOUS (EXPLOSIVE) AREAS. REFER TO THE DATA PLATE OF THE IND560 TO DETERMINE IF A SPECIFIC TERMINAL IS APPROVED FOR USE IN AN AREA CLASSIFIED AS HAZARDOUS BECAUSE OF COMBUSTIBLE OR EXPLOSIVE ATMOSPHERES. Contents Chapter 1.0 Introduction. 1-1 IND560 Terminal Versions.1-1 Warnings and Precautions.1-2 Operating Environment.1-3 Inspection and Contents Checklist.1-3 Model Identification.1-4 Physical Dimensions.1-5 Specifications.1-7 Main PCB. 1-8 Options.1-9 Scale Bases.1-9.
IND560 Technical Manual For your notes. Panel-mount or harsh desk/wall-mount enclosures. Connect one analog load cell scale base (or up to eight 350 ohm load cells) or an IDNet base depending upon the version of the IND560. 128 × 64 dot-matrix graphic vacuum fluorescent display (VFD) with 21mm-high weight display. If this is not the case, do not connect the terminal under any circumstances. Although the IND560 is ruggedly constructed, it is nevertheless a precision instrument.
Use care in handling and installing the terminal. IP69K requirements (approval pending). Hazardous Areas Not all versions of the IND560 can be operated in areas classified as Hazardous by the National Electrical Code (NEC) because of the combustible or explosive atmospheres in those areas. Contact an authorized METTLER TOLEDO representative for information about hazardous applications. IND560 Installation Manual Model Identification The IND560 model number is located on the data plate on the back of the terminal along with the serial number.
Refer to Figure 1-1 to verify the IND560 that was ordered. Model IND560 Enclosure/Display Type.
The IND560 terminal physical dimensions for the panel-mount enclosure are shown in Figure 1-2 in inches and mm. Figure 1-2: IND560 Panel-Mount Enclosure Dimensions The IND560 terminal physical dimensions for the panel cutout are shown in Figure 1-3 in inches and mm.
Figure 1-3: IND560 Panel-Mount Cutout Dimensions. IND560 Installation Manual The IND560 terminal physical dimensions for the harsh desk/wall-mount enclosure are shown in Figure 1-4 in inches and mm. Desk-Mount Wall-Mount (with optional brackets) Figure 1-4: IND560 Harsh Desk/ Enclosure Dimensions.
IND560 Installation Manual Specifications The IND560 terminal conforms to the specifications listed in Table 1-2. Table 1-2: IND560 Specifications IND560 Specifications Enclosure Type Panel-mount stainless steel front panel with an aluminum frame Harsh environment desk/wall/column-mount type 304L stainless steel enclosure Dimensions (l ×. Product Safety UL, cUL, CE Main PCB The IND560 terminal’s main printed circuit board (PCB) provides the scale interface for analog load cell or IDNet. The main board also contains the COM1 serial port that provides RS-232, RS-422, or RS-485 communication. The port is bidirectional and can be configured for.
The IND560 supports two types of scale bases: Analog or IDNet. Analog Load Cell Scale Base The IND560 supports this scale type by an analog load cell interface. The terminal can drive up to eight 350-ohm analog load cells. A-B RIO The A-B RIO option enables data exchange by bi-directional communications using the Discrete Data Transfer or Block Transfer mode. The IND560 Terminal initiates a communication exchange with the PLC approximately 20 times per second utilizing the Allen-Bradley Discrete Data Transfer protocol. This communication is a high-speed, real-time message interface between the IND560 Terminal and the PLC for process control. IND560 Installation Manual Fill-560 (Application Software) The Fill-560 is a special application that can be added to the IND560 terminal to provide additional filling and dosing control.
It provides control for the following combinations of weigh-in and weigh-out sequences. Five navigation keys are located below the three scale function keys.
These keys enable the operator to navigate through setup options in the menu tree and within setup and application screens. Figure 1-5 shows the IND560’s display and keyboard layout. Figure 1-5: The IND560 Display and Keyboard Layout 1-12.
Panel-Mount Enclosure The panel-mount version of the IND560 is opened by removing the three Phillips-head screws on the back panel (see Figure 2-1). The rear panel can then be removed to gain access to the internal workings of the terminal. IND560 Installation Manual Harsh Enclosure The front panel of the harsh enclosure IND560 terminal is locked in place by four spring clips attached to the enclosure body. To gain access to the terminal’s PCB for internal wiring and setting switches, separate the front panel from the enclosure as follows: 1. IND560 Installation Manual Panel-Mount Enclosure The panel-mount enclosure includes aluminum clamping brackets at the side of the extrusion.
Two Allen-head set screws are used to tighten the brackets against the panel surface. The enclosure will mount and seal properly on panel thicknesses from 16 GA to 11 GA.
Desktop Mounting When the IND560 terminal will be placed on a flat surface, the four rubber feet included with the terminal should be adhered to the bottom of the enclosure to prevent sliding. Locate the four rubber feet, remove the protective paper from the adhesive, and press the feet onto the corners of the bottom of the enclosure as shown in Figure 2-6.
Wall Mounting There is an optional wall mounting bracket kit available for wall mounting the IND560 harsh enclosure to a vertical surface. To wall mount the enclosure, follow these steps: 1. Bolt the two brackets to the bottom of the enclosure using the four M5 screws included with the terminal. IND560 Installation Manual C. Carefully rotate the front cover 180 degrees and reattach the two grounding straps to the two studs near the grip bushings using the two nuts removed in the previous step as shown in Figure 2-9. Tighten the two nuts.
Wiring Connections for Options Ferrites In order to meet certain electrical noise emission limits and to protect the IND560 from external influences, it is necessary to install a ferrite core on each cable connected to the terminal. There are two ferrite cores included with the basic terminal and additional ferrites are supplied with each of the options. Ensure that this seal is watertight. Main Board Wiring Connections Once the IND560 terminal harsh enclosure is open, connections can be made to the terminal strips on the main board as shown in Figure 2-13. It is not necessary to open the panel-mount enclosure to make these connections as shown in Figure.
A permanently attached line cord supplies the AC power to the harsh enclosure version of the IND560 terminal. The panel-mount enclosure does not provide an AC power cord—it is designed to have AC wiring brought directly to the rear of the chassis and connected to the AC power terminal strip. TSR = Number of Load Cells Ensure that the TSR of the load cell network to be connected to the IND560 has a resistance greater than 43 ohms before connecting the load cells. If the resistance is less than 43 ohms, the IND560 will not operate properly. (+SIG and −SIG).
IDNet Connections The IND560 terminal supplies 12 V for the new T-Brick type cell of the IDNet base. Some older types of bases (known as Pik-Brick) required both a 12 V and a 32 V supply. IND560 Installation Manual Figure 2-16: IDNet Connector Location on the Harsh Enclosure Figure 2-17: IDNet Connector Location on the Panel-Mount Enclosure COM1 Serial Port Connections The COM1 port includes connections for RS-232, RS-422 and RS-485. There is a setup parameter that must be selected to match the hardware connection used. IND560 Installation Manual Some examples of connecting external equipment are shown in Figure 2-19. Figure 2-19: Sample Connections Wiring Connections for Options Options available for the IND560 terminal that require external connections include the following:. Analog Output.
Ethernet and Data Ports (COM2 and COM3). IND560 Installation Manual (x3) (x2) D I/O (relay) Ethernet Analog Out A-B RIO Profibus Figure 2-20: Option Locations for Harsh Enclosure (x3) (x2) (x 3) D I/O (Relay) Ethernet Profibus A-B RIO Analog Out Figure 2-21: Option Locations for Panel-Mount Enclosure.
IND560 Installation Manual Analog Output Connections The analog output option fits into the PLC interface slot on the Main board. It provides either 0-10 VDC or 4-20mA (only one) analog signal proportional to the weight applied to the scale.
Connections should be made per Figure 2-22. IND560 Installation Manual COM2 provides only RS-232 and should be connected as shown in Figure 2-24. Figure 2-24: Wiring to COM2 COM3 provides RS-232, RS-422 or RS-485 connections, which is identical to COM1 on the Main board except the +5 VDC supply on the last terminal is not provided. (typically 24 VDC, maximum 30 VDC) to turn the IND560 inputs “on”. The logic ground from the external device must be connected to the common of the IND560 inputs.
An example of wiring to the passive inputs is shown in Figure 2-28. This connector (or an equivalent) is a standard METTLER TOLEDO part # 64054361 for the straight connector or Siemens part # 6ES7 972-0BA41-0XA0 for the right-angle connector. These connectors are not supplied by METTLER TOLEDO as part of the option. Attach the 2-18. IND560 Installation Manual nine-pin mating plug to the connector. The pin assignments are shown in Figure 2-31.
Figure 2-31: PROFIBUS Nine-Pin Connector Assignments Follow the wiring instructions included with the connector to terminate the wires. Rockwell (Allen Bradley) RIO Connections to the Remote IO option are made using a three-pin terminal connector on the RIO option. Master Reset function will be initiated.
This procedure will erase all programming in the terminal and return all settings back to factory default values. This process is described in the IND560 Technical Manual, Chapter 4.0, Service and Maintenance. Main PCB Jumper The IDNet version of the IND560 main board has no jumpers. There is one jumper on the IND560 analog scale main board (W1). This jumper selects either 2 mV/V or 3 mV/V operation of the analog circuitry. Refer to Figure 2-34 for the jumper position. IND560 Installation Manual Sealing the Enclosure When the IND560 terminal is used in a metrologically “approved” application, it must be protected from tampering by use of seals.
There is an optional sealing kit available from METTLER TOLEDO that contains all the required hardware (Part number 71209388). IND560 Installation Manual Figure 2-36: External Sealing for United States Figure 2-37: External Sealing for Canada External Sealing of the Harsh Enclosure For external sealing of the harsh enclosure, refer to Figures 2-35 and 2-38 and follow these steps: 1. Ensure that the appropriate approval region has been selected in setup under Scale, Type, Approval and that the Metrology security switch SW1-1 is in the “on”. IND560 Installation Manual Internal Sealing of Both Enclosure Types Both the panel-mount and harsh enclosures are sealed the same way when sealed internally. Refer to Figures 2-39, 2-40, and 2-41 and follow these steps: 1. Ensure that the appropriate approval region has been selected in setup under Scale, Type, Approval and that the Metrology security switch SW1-1 is in the “on”. For IDNet bases in Europe, the plastic Ident card kit (Part number 22000386) must be used to secure the IDNet cable to the IND560 terminal.
Follow the instructions with that kit for proper installation. The Ident code for the base is viewed on the Metrology Recall display of the terminal. IND560 Installation Manual For your notes 2-26.
. IND560 Terminal Installation Manual. Restricted Rights.
Copyright 2005 METTLER TOLEDO. This documentation contains proprietary information of METTLER TOLEDO. It may not be copied in whole or in part without the express written consent of METTLER TOLEDO.
METTLER TOLEDO reserves the right to make refinements or changes to the product or manual without notice. OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES. NOT ALL VERSIONS OF THE IND560 ARE DESIGNED FOR USE IN HAZARDOUS (EXPLOSIVE) AREAS. REFER TO THE DATA PLATE OF THE IND560 TO DETERMINE IF A SPECIFIC TERMINAL IS APPROVED FOR USE IN AN AREA CLASSIFIED AS HAZARDOUS BECAUSE OF COMBUSTIBLE OR EXPLOSIVE ATMOSPHERES. Contents Chapter 1.0 Introduction.
1-1 IND560 Terminal Versions.1-1 Warnings and Precautions.1-2 Operating Environment.1-3 Inspection and Contents Checklist.1-3 Model Identification.1-4 Physical Dimensions.1-5 Specifications.1-7 Main PCB. 1-8 Options.1-9 Scale Bases.1-9. IND560 Technical Manual For your notes.
Panel-mount or harsh desk/wall-mount enclosures. Connect one analog load cell scale base (or up to eight 350 ohm load cells) or an IDNet base depending upon the version of the IND560. 128 × 64 dot-matrix graphic vacuum fluorescent display (VFD) with 21mm-high weight display. If this is not the case, do not connect the terminal under any circumstances. Although the IND560 is ruggedly constructed, it is nevertheless a precision instrument. Use care in handling and installing the terminal. IP69K requirements (approval pending).
Hazardous Areas Not all versions of the IND560 can be operated in areas classified as Hazardous by the National Electrical Code (NEC) because of the combustible or explosive atmospheres in those areas. Contact an authorized METTLER TOLEDO representative for information about hazardous applications. IND560 Installation Manual Model Identification The IND560 model number is located on the data plate on the back of the terminal along with the serial number. Refer to Figure 1-1 to verify the IND560 that was ordered. Model IND560 Enclosure/Display Type. The IND560 terminal physical dimensions for the panel-mount enclosure are shown in Figure 1-2 in inches and mm. Figure 1-2: IND560 Panel-Mount Enclosure Dimensions The IND560 terminal physical dimensions for the panel cutout are shown in Figure 1-3 in inches and mm.
Figure 1-3: IND560 Panel-Mount Cutout Dimensions. IND560 Installation Manual The IND560 terminal physical dimensions for the harsh desk/wall-mount enclosure are shown in Figure 1-4 in inches and mm.
Desk-Mount Wall-Mount (with optional brackets) Figure 1-4: IND560 Harsh Desk/ Enclosure Dimensions. IND560 Installation Manual Specifications The IND560 terminal conforms to the specifications listed in Table 1-2. Table 1-2: IND560 Specifications IND560 Specifications Enclosure Type Panel-mount stainless steel front panel with an aluminum frame Harsh environment desk/wall/column-mount type 304L stainless steel enclosure Dimensions (l ×. Product Safety UL, cUL, CE Main PCB The IND560 terminal’s main printed circuit board (PCB) provides the scale interface for analog load cell or IDNet. The main board also contains the COM1 serial port that provides RS-232, RS-422, or RS-485 communication. The port is bidirectional and can be configured for.
The IND560 supports two types of scale bases: Analog or IDNet. Analog Load Cell Scale Base The IND560 supports this scale type by an analog load cell interface. The terminal can drive up to eight 350-ohm analog load cells. A-B RIO The A-B RIO option enables data exchange by bi-directional communications using the Discrete Data Transfer or Block Transfer mode.
The IND560 Terminal initiates a communication exchange with the PLC approximately 20 times per second utilizing the Allen-Bradley Discrete Data Transfer protocol. This communication is a high-speed, real-time message interface between the IND560 Terminal and the PLC for process control. IND560 Installation Manual Fill-560 (Application Software) The Fill-560 is a special application that can be added to the IND560 terminal to provide additional filling and dosing control. It provides control for the following combinations of weigh-in and weigh-out sequences. Five navigation keys are located below the three scale function keys.
These keys enable the operator to navigate through setup options in the menu tree and within setup and application screens. Figure 1-5 shows the IND560’s display and keyboard layout. Figure 1-5: The IND560 Display and Keyboard Layout 1-12. Panel-Mount Enclosure The panel-mount version of the IND560 is opened by removing the three Phillips-head screws on the back panel (see Figure 2-1). The rear panel can then be removed to gain access to the internal workings of the terminal.
IND560 Installation Manual Harsh Enclosure The front panel of the harsh enclosure IND560 terminal is locked in place by four spring clips attached to the enclosure body. To gain access to the terminal’s PCB for internal wiring and setting switches, separate the front panel from the enclosure as follows: 1. IND560 Installation Manual Panel-Mount Enclosure The panel-mount enclosure includes aluminum clamping brackets at the side of the extrusion. Two Allen-head set screws are used to tighten the brackets against the panel surface.
The enclosure will mount and seal properly on panel thicknesses from 16 GA to 11 GA. Desktop Mounting When the IND560 terminal will be placed on a flat surface, the four rubber feet included with the terminal should be adhered to the bottom of the enclosure to prevent sliding. Locate the four rubber feet, remove the protective paper from the adhesive, and press the feet onto the corners of the bottom of the enclosure as shown in Figure 2-6. Wall Mounting There is an optional wall mounting bracket kit available for wall mounting the IND560 harsh enclosure to a vertical surface. To wall mount the enclosure, follow these steps: 1.
Bolt the two brackets to the bottom of the enclosure using the four M5 screws included with the terminal. IND560 Installation Manual C.
Mettler Toledo Ind226 Calibration
Carefully rotate the front cover 180 degrees and reattach the two grounding straps to the two studs near the grip bushings using the two nuts removed in the previous step as shown in Figure 2-9. Tighten the two nuts. Wiring Connections for Options Ferrites In order to meet certain electrical noise emission limits and to protect the IND560 from external influences, it is necessary to install a ferrite core on each cable connected to the terminal. There are two ferrite cores included with the basic terminal and additional ferrites are supplied with each of the options. Ensure that this seal is watertight.
Mettler Toledo Ind 246 Manual Pdf
Main Board Wiring Connections Once the IND560 terminal harsh enclosure is open, connections can be made to the terminal strips on the main board as shown in Figure 2-13. It is not necessary to open the panel-mount enclosure to make these connections as shown in Figure.
A permanently attached line cord supplies the AC power to the harsh enclosure version of the IND560 terminal. The panel-mount enclosure does not provide an AC power cord—it is designed to have AC wiring brought directly to the rear of the chassis and connected to the AC power terminal strip. TSR = Number of Load Cells Ensure that the TSR of the load cell network to be connected to the IND560 has a resistance greater than 43 ohms before connecting the load cells. If the resistance is less than 43 ohms, the IND560 will not operate properly. (+SIG and −SIG). IDNet Connections The IND560 terminal supplies 12 V for the new T-Brick type cell of the IDNet base.
Some older types of bases (known as Pik-Brick) required both a 12 V and a 32 V supply. IND560 Installation Manual Figure 2-16: IDNet Connector Location on the Harsh Enclosure Figure 2-17: IDNet Connector Location on the Panel-Mount Enclosure COM1 Serial Port Connections The COM1 port includes connections for RS-232, RS-422 and RS-485. There is a setup parameter that must be selected to match the hardware connection used.
IND560 Installation Manual Some examples of connecting external equipment are shown in Figure 2-19. Figure 2-19: Sample Connections Wiring Connections for Options Options available for the IND560 terminal that require external connections include the following:. Analog Output.
Ethernet and Data Ports (COM2 and COM3). IND560 Installation Manual (x3) (x2) D I/O (relay) Ethernet Analog Out A-B RIO Profibus Figure 2-20: Option Locations for Harsh Enclosure (x3) (x2) (x 3) D I/O (Relay) Ethernet Profibus A-B RIO Analog Out Figure 2-21: Option Locations for Panel-Mount Enclosure.
IND560 Installation Manual Analog Output Connections The analog output option fits into the PLC interface slot on the Main board. It provides either 0-10 VDC or 4-20mA (only one) analog signal proportional to the weight applied to the scale. Connections should be made per Figure 2-22.
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IND560 Installation Manual COM2 provides only RS-232 and should be connected as shown in Figure 2-24. Figure 2-24: Wiring to COM2 COM3 provides RS-232, RS-422 or RS-485 connections, which is identical to COM1 on the Main board except the +5 VDC supply on the last terminal is not provided. (typically 24 VDC, maximum 30 VDC) to turn the IND560 inputs “on”.
The logic ground from the external device must be connected to the common of the IND560 inputs. An example of wiring to the passive inputs is shown in Figure 2-28. This connector (or an equivalent) is a standard METTLER TOLEDO part # 64054361 for the straight connector or Siemens part # 6ES7 972-0BA41-0XA0 for the right-angle connector. These connectors are not supplied by METTLER TOLEDO as part of the option. Attach the 2-18. IND560 Installation Manual nine-pin mating plug to the connector. The pin assignments are shown in Figure 2-31.
Figure 2-31: PROFIBUS Nine-Pin Connector Assignments Follow the wiring instructions included with the connector to terminate the wires. Rockwell (Allen Bradley) RIO Connections to the Remote IO option are made using a three-pin terminal connector on the RIO option.
Master Reset function will be initiated. This procedure will erase all programming in the terminal and return all settings back to factory default values. This process is described in the IND560 Technical Manual, Chapter 4.0, Service and Maintenance. Main PCB Jumper The IDNet version of the IND560 main board has no jumpers. There is one jumper on the IND560 analog scale main board (W1).
This jumper selects either 2 mV/V or 3 mV/V operation of the analog circuitry. Refer to Figure 2-34 for the jumper position. IND560 Installation Manual Sealing the Enclosure When the IND560 terminal is used in a metrologically “approved” application, it must be protected from tampering by use of seals. There is an optional sealing kit available from METTLER TOLEDO that contains all the required hardware (Part number 71209388). IND560 Installation Manual Figure 2-36: External Sealing for United States Figure 2-37: External Sealing for Canada External Sealing of the Harsh Enclosure For external sealing of the harsh enclosure, refer to Figures 2-35 and 2-38 and follow these steps: 1.
Ensure that the appropriate approval region has been selected in setup under Scale, Type, Approval and that the Metrology security switch SW1-1 is in the “on”. IND560 Installation Manual Internal Sealing of Both Enclosure Types Both the panel-mount and harsh enclosures are sealed the same way when sealed internally. Refer to Figures 2-39, 2-40, and 2-41 and follow these steps: 1. Ensure that the appropriate approval region has been selected in setup under Scale, Type, Approval and that the Metrology security switch SW1-1 is in the “on”. For IDNet bases in Europe, the plastic Ident card kit (Part number 22000386) must be used to secure the IDNet cable to the IND560 terminal. Follow the instructions with that kit for proper installation.
The Ident code for the base is viewed on the Metrology Recall display of the terminal. IND560 Installation Manual For your notes 2-26.