Ingersoll Rand Nirvana Manual
AIR COMPRESSOR GROUP BONDED WARRANTY & REGISTERED START UP Warranty The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in material and workmanship for a period of twelve months from the date of placing the Equipment in operation or eighteen months from the date of shipment from the factory, whichever shall first occur. The Purchaser shall be obligated to promptly report any failure to conform to this warranty, in writing to the Company in said period, whereupon the Company shall, at its option, correct such nonconformity, by suitable repair to such equipment or, furnish a replacement part F.O.B.
Point of shipment, provided the Purchaser has stored, installed, maintained and operated such Equipment in accordance with good industry practices and has complied with specific recommendations of the Company. Accessories or equipment furnished by the Company, but manufactured by others, shall carry whatever warranty the manufacturers have conveyed to the Company and which can be passed on to the Purchaser. The Company shall not be liable for any repairs, replacements, or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company‘s prior written approval.
The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties are limited to those specifically stated within the Company‘s proposal. Unless responsibility for meeting such performance warranties are limited to specified tests, the Company‘s obligation shall be to correct in the manner and for the period of time provided above. THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED. Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time provided above, shall constitute fulfillment of all liabilities of the Company for such non conformities whether based on contract, warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment. The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company in writing of its intention to do so.
Any such use of Equipment will be at Purchaser‘s sole risk and liability. Note that this is Ingersoll Rand standard warranty. Any warranty in force at the time of purchase of the compressor or negotiated as part of the purchase order may take precedence over this warranty. Machine models represented in this manual may be used in various locations worldwide. Machines sold and shipped into European community countries requiresthat the machine display the EC Mark and conform tovarious directives. In such cases, the design specification of this machine has been certified ascomplying with EC directives. Any modification to any part is absolutely prohibited and would result in the CEcertification and marking being rendered invalid.
The contents of this manual are considered to be proprietary and confidential to Ingersoll Rand and should not be reproduced without the prior written permission of Ingersoll Rand. Nothing contained in this document is intended to extend any promise, warranty or representation,expressed or implied, regarding the Ingersoll Rand products described herein.
Any such warranties or other terms and conditions of sale of products shall be in accordance with the standard terms and conditions of sale for such products, which are available upon request. This manual contains instructions and technical data to cover all routine operation and scheduled maintenance tasks by operation and maintenance staff. Majoroverhauls are outside the scope of this manual and should be referred to an authorized Ingersoll Rand service department. All components, accessories, pipes and connectors added to the compressed air system should be:. of good quality, procured from a reputable manufacturer and, wherever possible, be of a type approved by Ingersoll Rand. clearly rated for a pressure at least equal to the machine maximum allowable working pressure. compatible with the compressor lubricant/coolant.
accompanied with instructions for safe installation,operation and maintenance. Ingersoll Rand reserves the right to make changes and improvements to products without notice and without incurring any obligation to make such changes or add such improvements to products sold previously.
Details of approved equipment are available from Ingersoll Rand Service departments. This machine has been designed and supplied for use only in the following specified conditions and applications:.
Compression of normal ambient air containing no known or detectable additional gases, vapors or particles. Operation within the ambient temperature range specified in the GENERAL INFORMATION section of this manual. IF IN DOUBT CONSULT SUPERVISION. The company accepts no responsibility for errors in translation of this manual from the original English version. The design of this Compressor package and certain features within it are covered by patents held by Ingersoll Rand and patents pending SSR ULTRA COOLANT is a registered trademark of Ingersoll Rand Company USA. INTELLISYS is a registered trademark of Ingersoll Rand Company USA.
HPM™, HYBRID PERMANENT MAGNET™ and HPM Logo are trade marks registered by MOTEURS LE-ROY-SOMER © COPYRIGHT 2007 INGERSOLL RAND COMPANY. 2.0 fOREWORD warning The use of the machine in any of the situation types listed in table 1:− a) Is not approved by Ingersoll Rand, b) May impair the safety of users and other persons, and c) May prejudice any claims made against Ingersoll Rand. TABLE 1 warning − NOT PERMITTED Use of the machine to produce compressed air for: a) direct human consumption b) indirect human consumption. Use of the machine outside the ambient temperature range specified in the GENERAL INFORMATION SECTION of this manual. Use of the machine where there is any actual or foreseeable risk of hazardous levels of flammable gases or vapors.
THIS MACHINE IS NOT INTENDED AND MUST NOT BE USED IN POTENTIALLY EXPLOSIVE ATMOSPHERES, INCLUDING SITUATIONS WHERE FLAMMABLE GASES OR VAPOURS MAY BE PRESENT. Use of the machine fitted with non Ingersoll Rand approved components. Use of the machine with safety or control components missing or disabled. Connection to an electrical supply of incorrect voltage and/or frequency. Warning The use of repair parts other than those included within the Ingersoll Rand approved parts list may create hazardous conditions over which Ingersoll Rand has no control. Therefore Ingersoll Rand cannot be held responsible for equipment in which non−approved repair parts are installed. Warning The motor rotor contains a powerful magnetic field.
This field can effect the operation of digital devices such as watches, mobile phones etc. Assembly or handling of the rotor should not be attempted by personnel with cardiac pacemakers, defibrillators or other implanted electronic medical device. Warning This compressor contains a variable frequency drive. When it is switched off and the motor is stopped, the internal capacitors store a potentialy lethal high voltage. DO NOT REMOVE THE DRIVE COVER or attempt any work on the drive unless trained. There are no user serviceable items behind the cover. Warning The compressor can operate in a pressurised shutdown mode.
If the compressor stops automatically, the airend, separator tank and oil system can contain high pressure air. This can be relieved by pressing the emergency stop button and can be verified by unscrewing the coolant fill plug which has a vent hole through which any residual pressure will be vented. Downstream of the separator tank may still contain system pressure which must also be vented. Notice The manual is intended for worldwide use and contains both metric and imperial data where required. 3.0 ABBREVIATIONS & SYMBOLS #### Contact Ingersoll Rand for serial number −#### Up to Serial No. ####− From Serial No. Not illustrated † Option NR Not required AR As required SM Sitemaster/Sitepack HA High ambient machine WC Watercooled machine AC Aircooled machine ERS Energy recovery system T.E.F.C.
Totally enclosed fan cooled motor (IP54) O.D.P. Open drip proof (motor) ppm parts per million cs Czech da Danish de German el Greek en English es Spanish et Estonian fi Finnish fr French hu Hungarian it Italian lt Lithuanian lv Latvian, Lettish mt Maltese nl Dutch no Norwegian pl Polish pt Portuguese sk Slovak sl Slovenian sv Swedish zh Chinese. ROTARY SCREW AIR COMPRESSOR This unit was purchased from Ingersoll Rand Company reserves the right to make changes or add improvements without notice and without incurring any obligation to make such changes or add such improvements to products sold previously. Of units on order: Customer Order No: Ingersoll Rand Co.
Order No For ready reference: Record the serial number and model number of your unit here. Serial Number: Model Number:. Safety instructions in the operators manual are bold−faced for emphasis.
The signal words DANGER, WARNING and CAUTION are used to indicate hazard seriousness levels as follows. Ensure that the operator reads and understands the decals and consults the manuals before maintenance or operation.
Danger Indicates the presence of a hazard which WILL cause serious injury, death or property damage, if ignored. Warning Indicates the presence of a hazard which CAN cause serious injury, death or property damage, if ignored. Compressed air and electricity can be dangerous.
Before undertaking any work on the compressor, ensure that the electrical supply has been isolated, locked off, tagged and the compressor has been relieved of all pressure. Make sure that all protective covers are in place and that the canopy/doors are closed during operation. Installation of this compressor must be in accordance with recognized electrical codes and any local Health and Safety Codes. Use only safety solvent for cleaning the compressor and auxiliary equipment. Compressed air Ensure that the machine is operating at the rated pressure and that the rated pressure is known to all relevant personnel.
All air pressure equipment installed in or connected to the machine must have safe working pressure ratings of at least the machine rated pressure. If more than one compressor is connected to one common downstream plant, effective check valves and isolation valves must be fitted and controlled by work procedures, so that one machine cannot accidentally be pressurized / over pressurized by another. If a safety valve is installed between the isolation valve and the compressor, it must have sufficient capacity to relieve the full capacity of the compressor(s). The discharged air contains a very small percentage of compressor lubricating oil and care should be taken to ensure that downstream equipment is compatible. If the discharged air is to be ultimately released into a confined space, adequate ventilation must be provided. The use of plastic bowls on line filters without metal guards can be hazardous. Their safety can be affected by either synthetic lubricants, or the additives used in mineral oils.
Metal bowls should be used on a pressurized system. When using compressed air always use appropriate personal protective equipment. All pressure containing parts, especially flexible hoses and their couplings, must be regularly inspected, be free from defects and be replaced according to the Manual instructions. Compressed air can be dangerous if incorrectlyhandled. Before doing any work on the unit, ensure that all pressure is vented from the system and that the machine cannot be started accidentally. Avoid bodily contact with compressed air.
The safety valve located in the separator tank must be checked periodically for correct operation. Whenever pressure is released through the pressure relief valve, it is due to excessive pressure in the system. The cause for the excessive pressure should be investigated immediately. Materials The following substances are used in the manufacture of this machine and may be hazardous to health if used incorrectly:. preservative grease. rust preventative.
compressor coolant warning AVOID INGESTION, SKIN CONTACT AND INHALATION OF FUMES For further information, request and consult the coolant Material Data Sheet (UK ACGP 011/96 −ULTRA COOLANT ACGP 029/90−food grade coolant. For USA served areas, use MSDS sheet APDD 236) from your local IR office, Distributor or Air Center. Should compressor lubricant come into contact with the eyes, then irrigate with water for at least 5 minutes. Should compressor lubricant come into contact with the skin, then wash off immediately. Consult a physician if large amounts of compressor lubricant are ingested. Consult a physician if compressor lubricant is inhaled.
Never give fluids or induce vomiting if the patient is unconscious or having convulsions. The above information contains data supplied in support of United Kingdom Control of Substances Hazardous to Health (C.O.S.H.H.) regulations Transport When loading or transporting machines ensure that the specified lifting and tie down points are used. It is recommended that the machine be moved using the fork lift slots in the machine base. Refer to section 8-GeneralInformation for reference information. Electrical The compressor has high and dangerous voltage in the motor starter and control box. All installations must be in accordance with recognized electrical codes. Before working on the electrical system, be sure to remove voltage from the system by using a manual disconnect switch.
A circuit breaker or fuse safety switch must be provided in the electrical supply line leading to the compressor. Those responsible for installation of this equipment must provide suitable grounds, maintenance clearance and lightning arrestors for all electrical components in accordance with National and Local code requirements. Keep all parts of the body and any hand−held tools or other conductive objects, away from exposed live parts of the compressor electrical system. Maintain dry footing, stand on insulating surfaces and do not contact any other portion of the compressor when making adjustments or repairs to exposed live parts of the compressor electrical system. Close and lock all access doors when the compressor is left unattended. Do not use extinguishers intended for Class A or Class B fires on electrical fires. Use only extinguishers suitable for class BC or class ABC fires.
Attempt repairs only in clean, dry, well lighted and ventilated areas. Connect the compressor only to electrical systems that are compatible with its electrical characteristics and that are within it’s rated capacity. Warning This compressor contains a variable frequency drive. When it is switched off and the motor is stopped, the internal capacitors store a potentially lethal high voltage.
DO NOT REMOVE THE DRIVE COVER or attempt any work on the drive unless trained. There are no user serviceable items behind the cover. Warning There is a high discharge air temperature shutdown function built into each compressor.
Lt is factory preset at 109 °C (228° F).This function should be checked at regular intervals for proper operation, once a month is recommended. Refer to maintenance section. Failure to adhere to these recommendations can result in mechanical failure, property damage and serious injury or death. All air and water inlet, and air and water discharge pipework to and from the inlet and discharge port connections must take into account vibration, pulsations, temperature, maximum pressure applied, corrosion and chemical resistance.
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In addition, it should be noted that lubricated compressors will discharge some oil into the air stream; therefore, compatibility between discharge piping, system accessories and software must be assured. For the foregoing reasons, the use of plastic piping and rubber hose as discharge piping is not recommended. In addition, flexible joints and/or flex lines can only be considered for such purposes if their specifications fit the operating parameters of the system. It is the responsibility of the installer and owner to provide the appropriate service pipework to and from the machine. Warning “Ingersoll Rand air compressors are not designed, intended, or approved for breathing air applications.
Ingersoll Rand does not approve specialized equipment for breathing air application and assumes no responsibility or liability for compressors used for breathing air services.” warning No portable communication devices emitting more than 7.5 volts per metre in the frequency range from 250 MHz to 280 MHz should be operated within 5m (16.5ft) of the unit. Warning The motor rotor contains a powerful magnetic field. This field can effect the operation of digital devices such as watches, mobile phones etc. Assembly or handling of the rotor should not be attempted by personnel with cardiac pacemakers, defibrillators or other implanted electronic medical device.
Warning The specification of this machine is such that the machine is not suitable for use in flammable gas risk areas. If such an application is required then all local regulations, codes of practice and site rules must be observed.
To ensure that the machine can operate in a safe and reliable manner, additional equipment such as gas detection and intake (shut−off) valves may be required, dependant on local regulations or the degree of risk involved. Warning The compressor can operate in a pressurized shutdown mode.
If the compressor stops automatically, the airend, separator tank and oil system can contain high pressure air. This can be relieved by pressing the emergency stop button and can be verified by unscrewing the coolant fill plug which has a vent hole through which any residual pressure will be vented.
Downstream of the separator tank may still contain system pressure which must also be vented. Use 75˚C copper wire only. Nur 75˚C kupferdraht verwenden.
Ingersoll Rand Nirvana Manual Pdf
Utilisez 75˚C uniquement fil de cuivre. Usar solamente cable de cobre para 75˚ C. Usare 75˚C solamente cavi di rame.
Use somente fio de cobre de 75˚. 39492384 Rev. 03 Use 75 °C copper wire only. IMPORTANT Before starting this air compressor unit the shipping brace(s) must be removed. Save the brace(s) for future use. Refer to Operators/Instruction Manual.
39481130 Rev. 02 IMPORTANT Before starting this air compressor unit the shipping brace(s) must be removed. Save the brace(s) for future use. Refer to Operators / Instruction Manual. 5.0 SAFETY 0° C WARNING − Do not undertake any WARNING − Consult the Operation WARNING − For operating temperature maintenance on this machine until the and Maintenance manual before below 0°C, consult the Operation and electrical supply is disconnected and the commencing any maintenance.
Maintenance manual. Air pressure is totally relieved. Read the Operation and Maintenance Do not stack. Do not operate the machine without the manual before operation or maintenance guard being in place. Of this machine is undertaken. Do not stand on any service valve or Do not operate with the doors or Do not use fork lift truck from this side.
Other parts of the pressure system. Enclosure open. Do not breathe the compressed air from No naked lights. Do not open the service valve before the this machine. Air hose is attached.
6.0 RECEIPT / HANDLING 6.1 RECEIPT When you receive the compressor please inspect it closely. Any indication of careless handling by the carrier should be noted on the delivery receipt especially if the compressor will not be immediately unpacked. Obtaining the deIivery persons signed agreement to any noted damages will facilitate any future insurance claims. IMPORTANT READ THIS LOST OR DAMAGED GOODS THOROUGHLY INSPECT THIS SHIPMENT IMMEDIATELY UPON ARRIVAL OUR RESPONSIBILITY FOR THIS SHIPMENT CEASED WHEN THE CARRIER SIGNED BILL OF LADING If goods are received short or in damaged condition, it is important that you notify the carrier and insist on a notation of the loss or damage across the face of the freight bill. Otherwise no claim can be enforced against the transportation company. If concealed loss or damage is discovered, notify your carrier at once and request an inspection. This is absolutely necessary.
Unless you do this the carrier will not entertain any claim for loss or damage. The agent will make an inspection and grant a concealed damage notation. If you give the transportation company a clear receipt for goods that have been damaged or lost in transit, you do so at your own risk and expense. WE, AT lR, ARE WILLING TO ASSIST YOU IN EVERY POSSIBLE MANNER TO COLLECT CLAIMS FOR LOSS OR DAMAGE, BUT THE WILLINGNESS ON OUR PART DOES NOT MAKE US RESPONSIBLE FOR COLLECTION OF CLAIMS OR REPLACEMENT OF MATERIAL.
THE ACTUAL FILING AND PROCESSING OF THE CLAIM IS YOUR RESPONSIBILITY. Ingersoll Rand Company 6.2 UNPACKING AND HANDLING The compressor will normally be delivered with a polyethylene or other cover.
If a knife has to be used to remove this cover, ensure that the exterior paintwork of the compressor is not damaged. Incorporated within the base of the compressor are slots to enable a fork lift truck to move the machine.
Ensure truck forks are fully engaged on both sides. Alternatively a special lifting frame can be utilized to enable a crane or hoist to move the compressor. Use only marked lifting points. Once the packaging and pallet are discarded and the unit is in its final position, remove the transit brackets from the resilient mounts and store for future use or discard.
On N75−160 units remove the screw in the base and slide the separator tank service bracket into the upper position on the slots and tighten screws.